We all know that making cement is an energy-intensive process, so when carbon prices are introduced in North America it’s going to have a major impact on an industry that quite literally lays at the foundation of our economy. In Ontario, cement maker St. Marys Cement — now part of Brazilian conglomerate Groupo Votorantim – has partnered with stealthy startup Pond Biofuels of Toronto on a project that, since last fall, has already started to capture CO2 from a cement plant in southwestern Ontario. It’s believed to be the first project of its kind in the world. Pond Biofuels, the three-year-old company that developed the processes and algae bioreactor technology behind the project, hopes to demonstrate that the system can be scaled up to accept the emissions from an entire plant or any other energy-intensive industrial facility. In the case of St. Marys, the algae will be harvested, dried using industrial waste heat, and then used to offset fossil fuels that are currently used in its cement kilns. In essense, the CO2 will be recycled over and over again. The company, which became a strategic investor in Pond Biofuels last year, is also investigating the idea of producing biodiesel from the algae that can be used to fuel its own truck fleet.

There are many algae technology companies out there, but it’s nice to see these two Ontario companies actually doing something outside of the lab in a way that directly meets the needs of industry. In fact, Pond Biofuels has its sights set on China as well. The company revealed in December that its St. Marys project had been approved as part of the Asia-Pacific Partnership on Clean Development and Climate program. This means it will get funding to do a feasibility study that will assess the suitability of its technology for the cement industry in China.

Algae or enzymes? That is the question. Both are moving forward as an approach to capturing CO2, and both are getting funding. Quebec City-based CO2 Solution announced last week that Codexis Inc. acquired a 17-per-cent stake in the company for $2 million. The two companies have signed a joint development agreement whereby they will collaborate on the use of “enzymatic carbon capture” technology.  CO2 Solution has developed a process that relies on the enzyme carbonic anhydrase to extract carbon dioxide from the smokestacks of coal power and industrial plants. This particular enzyme is used by humans and other mammals to extract CO2 from the blood stream that is later exhaled. Codexis brings to the table a way to improve the ability of this enzyme to thrive in harsh industrial environments. The companies are betting that this approach will be less energy-intensive and therefore less expensive than other solutions in development or on the market.

Meanwhile, Toronto-based Pond Biofuels Inc. says one of its CO2-to-algae demonstration projects has been approved as part of the Asia-Pacific Partnership on Clean Development and Climate program. The company, in partnership with cement manufacturer St. Marys Cement, has established a microalgae facility that uses CO2 from the neighbouring cement plant as a source of nutrients for the organisms. The algae is then expected to be harvested and used as biomass fuel in the plant’s cement kiln. Pond Biofuels will now get funding under the Asia-Pacific Partnership for a feasibility study that will assess the suitability of its technology for the cement industry in China.